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Services

CNC turning with driven tools

Turned parts up to Ø 210 mm, finished complete in one setup — milling, drilling, threading and a counter spindle included.

A raw material store, bar and billet in graded racking rows, a bandsaw at the end of the aisle.

What we do with it

A turned part that still needs milling afterwards has been clamped twice and paid for twice. Our mill-turn centres cut cross and axial holes, flats, splines and threads in the same setup — with a counter spindle, the back face too.

For small, long parts with tight runout we use sliding-head turning: the material is cut right at the guide bush, where it cannot deflect. That is the difference between 0.02 and 0.008 mm runout over 300 mm.

From bar to part

  1. Material and process choice

    Bar or billet, free-cutting or tempered steel, sliding-head or chuck. This decision is made before the quote and moves the price more than any other.

  2. Setup

    Tools preset off the machine. The machine stops to be set, not to be measured.

  3. First article approval

    Measured in full and documented. Only then does the series start.

  4. Series with SPC

    In-process measurement to the inspection plan, a control chart per critical characteristic. A trend is corrected before it reaches a limit.

  5. Washing and packing

    Aqueous degreased, preserved, in the agreed pack size. Class 8 cleanroom packing for medical work.

Machines used

  • Mill-turn centre, 9 axes

    Complete machining to Ø 210 mm. Twin turret, counter spindle, Y axis — the part leaves finished.

    Chuck diameter
    Ø 210 mm
    Axes
    9
    Units
    3
  • Mill-turn centre, 6 axes

    Series parts to Ø 160 mm with bar feed. The machines the large automotive lots run on.

    Chuck diameter
    Ø 160 mm
    Axes
    6
    Units
    4
  • Sliding-head lathe

    Long, slender parts to Ø 32 mm. The guide bush sits at the tool — hence 0.008 mm runout over 300 mm.

    Chuck diameter
    Ø 32 mm
    Axes
    7
    Units
    2
See the machine park

Materials

  • Aluminium

    The default for lightweight parts and prototypes. 7075 where strength matters, 6082 for everything else.

    EN AW-6082 · EN AW-7075 · EN AW-5083 · AlSi10Mg

  • Structural and tempered steel

    42CrMo4 tempered for loaded parts, 16MnCr5 for case-hardened. Distortion in hardening is planned for, not hoped away.

    S355J2 · C45E · 42CrMo4 · 16MnCr5

  • Stainless steel

    1.4404 for medical work, 1.4542 where strength and corrosion resistance have to meet.

    1.4301 · 1.4404 · 1.4571 · 1.4542

  • Brass and bronze

    Turned parts for fluid and electrical work. High cutting speeds, excellent surfaces with no secondary operation.

    CuZn39Pb3 · CuSn12 · CuZn37

  • Engineering plastics

    POM, PEEK, PA6G. Clamping is the real task here: the material yields where metal would stay put.

    POM-C · PEEK · PA6G · PTFE

What we hold

  • 0.006 mmDiameter
  • 0.008 mmRunout
  • 0.02 mmLength
  • 0.2 µm RaSurface

Diameter ±0.006 mm, runout 0.008 mm, surface down to 0.2 µm Ra on a fine finishing pass. Above 10,000 pieces we run control charts and state the process capability index — at which point the claim is no longer "the parts were good" but "the process makes them good".

See quality assurance

Why here

  • Complete machining

    Driven tools and a counter spindle on all nine machines. A part leaves the machine finished.

  • Bar feeders

    Automatic loading to Ø 65 mm. That is what makes the third shift unmanned and still productive.

  • Series documentation

    PPAP Level 3 as standard for automotive, with no surcharge line for it.

Used in

Common questions

From what quantity does turning pay here?

Economically from around 100 pieces. Below that we still make them, but setup dominates — milling from solid is often cheaper.

What diameters do you run?

Chuck to Ø 210 mm, bar to Ø 65 mm, sliding head to Ø 32 mm over 320 mm of length.

Do you cut gears?

Hobbing and polygon turning yes, gear grinding no. What we cannot do we say, and we name someone who can.

How do you hold quality over 100,000 pieces?

A control chart per critical characteristic, tool life monitoring, automatic offset correction — and a full measurement at every shift change.

Do you deliver on call-off?

Yes. A framework order with call-offs and safety stock is the normal case for series parts, not the exception.

Send a drawing

With quantity and annual volume. Both move the price more than the geometry does.

Guided tour