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Machines

Machine park

23 machining centres, six measuring systems, three shifts. The figures below are the ones you decide by when you ask whether your part fits here.

The tool magazine of a machining centre, toolholders in their pockets, the chain curving away into blur.
  • 14Milling
  • 9Turning
  • 10Measuring
  • 3Shifts

Milling

  • Five-axis machining centre, large

    3 ×

    Structural parts and mould inserts to 1,400 kg. The machine for anything that is no longer carried by hand.

    Travel
    1600 × 900 × 850 mm
    Table load
    1400 kg
    Axes
    5
    Spindle speed
    18000 min⁻¹
    Spindle power
    45 kW
    Tool positions
    120
    Pallets
    6
    Positioning accuracy
    0.004 mm
    Repeatability
    ± 0.002 mm

  • Five-axis machining centre, medium

    5 ×

    The workhorse. Housings, brackets and mid-size series parts, with twelve pallets for the night.

    Travel
    850 × 700 × 600 mm
    Table load
    600 kg
    Axes
    5
    Spindle speed
    24000 min⁻¹
    Spindle power
    35 kW
    Tool positions
    80
    Pallets
    12
    Positioning accuracy
    0.003 mm
    Repeatability
    ± 0.0015 mm

  • Five-axis precision centre

    2 ×

    Small parts at the tightest tolerances. 42,000 rpm for tools under 3 mm, 1.5 µm positioning accuracy.

    Travel
    500 × 450 × 400 mm
    Table load
    200 kg
    Axes
    5
    Spindle speed
    42000 min⁻¹
    Spindle power
    22 kW
    Tool positions
    60
    Pallets
    8
    Positioning accuracy
    0.0015 mm
    Repeatability
    ± 0.0008 mm

  • Horizontal machining centre

    4 ×

    Series work with 24 pallets. Chips fall away instead of sitting in the pocket — the reason horizontals are faster in series.

    Travel
    1050 × 900 × 1000 mm
    Table load
    1200 kg
    Axes
    4
    Spindle speed
    12000 min⁻¹
    Spindle power
    55 kW
    Tool positions
    180
    Pallets
    24
    Positioning accuracy
    0.005 mm
    Repeatability
    ± 0.0025 mm

Turning

  • Mill-turn centre, 9 axes

    3 ×

    Complete machining to Ø 210 mm. Twin turret, counter spindle, Y axis — the part leaves finished.

    Chuck diameter
    Ø 210 mm
    Bar capacity
    Ø 65 mm
    Turning length
    800 mm
    Axes
    9
    Spindle speed
    5000 min⁻¹
    Spindle power
    32 kW
    Tool positions
    72
    Positioning accuracy
    0.003 mm
    Repeatability
    ± 0.0015 mm

  • Mill-turn centre, 6 axes

    4 ×

    Series parts to Ø 160 mm with bar feed. The machines the large automotive lots run on.

    Chuck diameter
    Ø 160 mm
    Bar capacity
    Ø 42 mm
    Turning length
    550 mm
    Axes
    6
    Spindle speed
    6000 min⁻¹
    Spindle power
    25 kW
    Tool positions
    48
    Positioning accuracy
    0.003 mm
    Repeatability
    ± 0.0015 mm

  • Sliding-head lathe

    2 ×

    Long, slender parts to Ø 32 mm. The guide bush sits at the tool — hence 0.008 mm runout over 300 mm.

    Chuck diameter
    Ø 32 mm
    Bar capacity
    Ø 32 mm
    Turning length
    320 mm
    Axes
    7
    Spindle speed
    10000 min⁻¹
    Spindle power
    11 kW
    Tool positions
    36
    Positioning accuracy
    0.002 mm
    Repeatability
    ± 0.001 mm

Measuring

  • Bridge-type CMM

    2 ×

    First article inspection in the temperature-controlled room at 20 °C. Scanning probe for free-form surfaces.

    Travel
    1200 × 1000 × 800 mm
    Length measurement uncertainty
    0.0018 mm
    Room temperature
    20 °C

  • Shop-floor CMM

    3 ×

    In-process measurement at the line. Less accurate than the measuring room, but with no queue.

    Travel
    700 × 700 × 600 mm
    Length measurement uncertainty
    0.0032 mm
    Room temperature
    22 °C

  • Laser line scanner

    1 ×

    Surface reconstruction and distortion analysis. 600,000 points per second at 12 µm point accuracy.

    Point accuracy
    0.012 mm
    Point rate
    600 k/s
    Room temperature
    20 °C

  • Surface roughness tester

    4 ×

    Surface verification from Ra 0.02 µm, one at every line.

    Roughness from
    Ra 0.02 µm
    Room temperature
    20 °C
A pallet pool beside a machining centre, three pallets carrying clamped parts, the rest bare.

Capacity

Three shifts over five days, plus 62 unattended hours a week from pallet pools and bar feeders. In practice: a series that starts on Friday has 62 machine hours behind it by Monday that nobody had to be paid for.

Send a drawing

STEP and PDF are enough. You get an answer on tolerance, quantity and date — not only a price.

Send a drawing
VERTAX Industries GmbHPrecision machining since 2004
  • +49 7031 000000
  • kontakt@vertax-industries.example

VERTAX Industries is a study by BTECH Solutions. The company does not exist; the architecture, the design system and the film are real work. BTECH Solutions What here is a study

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